Indian Railways Activate Kavach 4.0 Across 738 Kms: Check Routes, USPs, Safety


Mohul Ghosh

Mohul Ghosh

Dec 07, 2025


In a major push toward accident-free train operations, Indian Railways has begun phased deployment of Kavach 4.0, the latest version of its indigenously developed Automatic Train Protection (ATP) system. The technology is being rolled out on the country’s two busiest and most critical corridors — Delhi–Mumbai and Delhi–Howrah — marking a significant leap in railway safety infrastructure.

Indian Railways Activate Kavach 4.0 Across 738 Kms: Check Routes, USPs, Safety

What Is Kavach 4.0 and Why It Matters

Kavach is a high-end train protection system designed to automatically prevent collisions, signal passing at danger (SPAD), overspeeding, and human errors. The upgraded Version 4.0 meets the SIL-4 (Safety Integrity Level-4) standard, the highest global benchmark for railway safety systems.

Approved by RDSO on July 16, 2024, Kavach 4.0 now incorporates major technological upgrades. These include:

  • Higher location accuracy
  • Improved signal aspect information in large yards
  • Station-to-station Kavach interface over Optical Fibre Cable (OFC)
  • Direct interface with existing electronic interlocking systems

These enhancements make the system suitable for large-scale deployment across India’s complex and high-density rail network.


Latest Deployment Update from Government

In a written reply to the Rajya Sabha on December 5, Railway Minister Ashwini Vaishnaw confirmed that Kavach 4.0 has already been commissioned over 738 route kilometres on key sections. These include:

  • Palwal–Mathura–Nagda (633 RKm) on the Delhi–Mumbai route
  • Howrah–Bardhaman (105 RKm) on the Delhi–Howrah route

He further stated that implementation is actively underway on the remaining sections of these two high-density corridors, which collectively handle the highest passenger and freight volumes in the country.


Massive Expansion Planned Across High-Density Routes

Beyond these pilot sections, track-side Kavach implementation has already been taken up on 15,512 route kilometres, covering:

  • Golden Quadrilateral
  • Golden Diagonal
  • High Density Networks
  • Other priority sections across Indian Railways

To support this expansion, bids have also been floated to equip an additional 9,069 locomotives with Kavach 4.0. The system is being deployed in locomotives in a phased and progressive manner to ensure operational continuity.


Why Kavach 4.0 Is a Strategic Shift

The deployment of Kavach 4.0 represents a structural shift from manual risk control to technology-driven safety enforcement. With increasing train speeds, higher traffic density, and complex junction operations, reliance on human vigilance alone is no longer sufficient. Kavach enables real-time automatic intervention, making it a critical backbone for future semi-high-speed and high-speed rail projects.


The Road Ahead for Rail Safety

Once fully implemented on the Delhi–Mumbai and Delhi–Howrah corridors, Kavach 4.0 is expected to significantly cut down collisions, signal lapses, and overspeeding incidents. Over time, its nationwide rollout could redefine operational safety standards across one of the world’s largest rail networks.



Mohul Ghosh
Mohul Ghosh
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